MeltLab Hardware

MeltLab Parts
PartDescription
Converter Box
The converter box is used to convert the milli-volt signal from cup stands and lances into digital format. The individual converters are high precision (+/- 1/10th degree) industrial grade modules. All parts are warranted for 5 years against manufactures defects. The number of modules in each converter box is the sum of the cup stands and lances connected to MeltLab.
Part Number : 200801
6B11 Blue Module
These are the analog-to-digital converters that take the thermal couple energy and translate it into computer readable code. They are inside the MeltLab Converter box. Standard life of these modules is in excess of 5 years.
Part Number : 200802
Relay Control Box (Optional) The relay control box is used to turn on lights for lance temperature measurements, and sound a horn when the measurement is finished. The customer provides the lights and horn. The output is 115 volts AC with a recommended maximum of 100 watts per light or horn.
Part Number : 200803
Scoreboards (Optional)

Scoreboards can be provided in four (4) and forty (40) character sizes. The four character size is used for temperatures only, while the 40 character size is used for cup and temperature results combined. When more than one scoreboard is to be used, the scoreboards should use RS422 protocol to simplify the wiring. Scoreboards will require the use of a second serial port or a USB port on the computer.
Part Number : 200804
MeltLab Parts (Wires)
PartDescription
Connecting Wire Heavy Duty S (green) and K (yellow) high visibility extension wire for movable stands and lances. Two 20-gauge stranded conductors with two sheaths and stainless steel shielding. Use this wire when the wire must be exposed. Ground the shield on one end only. This wire does not pull well through conduit.
Part Number : 2008W1
Conduit K Connecting Wire
Twenty gage solid conduit K and S extension cable (yellow or brown), Teflon coated with shield and ground wire. This wire is ideal for pulling through conduit.
Part Number : 2008W2
Conduit S Extension Wire
Type S conduit extension thermal couple wire shielded with drain wire, Teflon coated for easy pulling.
Part Number : 2008W3
Extreme Temperature Internal Lance Wire
Type S extreme temperature internal lance wire shielded with high temperature fiber insulation, this wire can take the heat.
Part Number : 2008W4
MeltLab Parts(Other)
PartDescription
High Temperature Cup-stand Connector This connector is made from Rytan 7, the most temperature resistant, non-conductive material available. The rails and alignment pins are made to leave an air gap between the cup and the stand providing extremely long life for the connector, yet with stability for the cup. Competitor connectors are made from nylon, Bakelite, and thermal setting plastic. They cannot compare. Available for square bottom cups only.
Part Number : 2008X1
Cup Stand
This is a simple collection of pipe fittings and base plate for those who want something premade. Works with square bottom cup stand connectors, and comes with 15 feet of shielded connection wire and standard male plug.
Part Number : 2008X2
Stand - Light Metals
Pechiney style stand for use with reusable thermal couple, sampling cups, and thermal couple sleeves.
Part Number : 2008X3
Sample Cups - Light Metals
Steel sampling cups to be coated for use with light metal thermal analysis.
Part Number : 2008X4
Reusable Thermal Couples - Light Metals
Reusable thermal couple for use with Pechiney sample stand.
Part Number : 2008X5
Thermal Couple Sleeves - Light Metals
Sleeves to protect thermal couple in Pechiney style sample stand.
Part Number : 2008X6